超精强力车削时的表面粗糙度模型

用数学建模方法预测车削加工所形成的表面粗糙度已有四十多年的历史。然而到目前为止,有效的方法不能较好地应用于强力车削。这里介绍一个全新的数学模型,它综合考虑了加工过程中的各种干扰,比如刀具切削刃缺陷和强力车削时的振动,这些因素影响可达到的表面粗糙度。它包括一个材料分离公式,是表达在切削过程中切屑流动和变形特点的,也允许补充信息以导出表面上给定点的产生机理。实验结果显示,即使在较低进给速度下计算的和测量的表面粗糙度参数之间也吻合得较好。     

0Cr18Ni9不锈钢车削力试验研究

切削力是切削加工中的一种伴随现象,切削力的大小直接影响到刀具寿命、加工质量和加工效率。在分析车削力时域特征的基础上,通过0Cr18Ni9不锈钢的正交车削试验,研究了切削参数对切削力波动系数的影响规律。结果表明：动态性是车削力的基本属性,切向分力和进给分力是车削力的主要成分;切削用量三要素中,切削深度ap对进给分力波动系数Qf和切向分力波动系数Qc都有着显著的影响,两者随ap的变化趋势基本一致。     

机械零件表面粗糙度的选择

介绍了在机械零件设计工作中,如何合理地、科学地选择零件表面粗糙度。     

测量薄膜表面粗糙度方法的研究

表面粗糙度是衡量产品表面质量的重要参数,随着表面加工精度的不断提高,产品的表面粗糙度也由微米级别向纳米级别发展。触针式表面轮廓仪是国家标准规定的测量表面粗糙度的方法,而原子力显微镜是测量表面粗糙度的新型仪器。通过对比原子力显微镜和表面轮廓仪的测量结果,分析了表面轮廓仪误差产生的主要原因,并提出了利用原子力显微镜测量薄膜纳米级表面粗糙度的方法。     

表面粗糙度的评定参数的解读

《公差配合与技术测量》是理工科院校机械类相关专业学生必修课，在理论上如何评定划分表面粗糙度，对指导生产实践有着重要意义。     

零件表面粗糙度的设计选择

本文分析了表面粗糙度对机械零件使用性能的影响,阐述了零件表面粗糙度的设计选择方法,探讨了表面粗糙度参数值与公差等级的对应关系和轮廓的算术平均偏差Ra的快速标注,供设计时参考.     

基于JB-4C精密粗糙度测量仪的量块表面粗糙度与研合性能的判断

量块的研合能力随表面粗糙度值的增大而降低,采用JB-4C表面粗糙度测量仪对两年内使用过的实验室量块进行周期检测,得出量块表面粗糙度参数值在同等条件下随使用时间延长的变化规律,进而得出量块是否达到研合标准,以及时进行维护和修理,提高测量的准确性。     

表面粗糙度新旧标准的区别

表面粗糙度是微观的几何形状误差,它对机械零件的功能有着重要的影响,是机械零件的重要精度指标之一。为保证产品的质量、提高机器的使用寿命以及降低生产成本,在设计时必须对零件的表面粗糙度提出合理的要求。我国的表面粗糙度国家标准发布和实施已经十多年了,通过广...     

等离子抛光石英玻璃表面粗糙度研究

为了实现光学元件表面超光滑加工,避免传统机械加工方法造成的亚表面损伤,将射频等离子体加工应用于石英玻璃抛光加工。分析了通过调节离子束的能量、束流密度和入射角等工艺参数对抛光效果的影响。试验结果表明,随离子束能量的增加,试件的表面粗糙度RMS先减小后增大,当离子束能量为200～600 eV时试件表面粗糙度明显提高,为离子束抛光能量最佳范围。离子束流入射最佳角度范围为45°～60°,随着离子束抛光时间的增加,试样表面粗糙度先降低后增大。     

Insert geometry effects on surface roughness in turning process of AISI D2 steel

Surface roughness is an important parameter for ensuring that the dimension of geometry is within the permitted tolerance.The ideal surface roughness is determined by the feed rate and the geometry of the tool.However,several uncontrollable factors including work material factors,tool angle,and machine tool vibration,may also influence surface roughness.The objective of this study was to compare the measured surface roughness (from experiment) to the theoretical surface roughness (from theoretical calculation) and to investigate the surface roughness resulting from two types of insert,‘C’ type and ‘T’ type.The experiment was focused on the turning process,using a lathe machine Colchester 6000.The feed rate was varied within the recommended feed rate range.We found that there were large deviations between the measured and theoretical surface roughness at a low feed rate (0.05 mm/r) from the application of both inserts.A work material factor of AISI D2 steel that affects the chip character is presumably responsible for this phenomenon.Interestingly,at a high feed rate (0.4 mm/r),the ‘C’ type insert resulted in 40% lower roughness compared to the ‘T’ type due to the difference in insert geometry.This study shows that the geometry of an insert may result in a different surface quality at a particular level of feed rate.     

铸造不锈钢铣削力的实验研究

采用多因素正交试验法进行了不锈钢倾斜面的球头铣削试验;通过测力系统测量铣削力,用线性回归方法对实验数据进行分析,得出铣削力经验公式,并验证了公式在实验参数范围内的有效性.同时,分析了不同铣削参数对铣削力的影响规律,分析结果时铣削参数的优化具有一定的参考价值.     

Effect of radial depth on vibration and surface roughness during face milling of austenitic stainless steel

This paper studies the influence of radial depth on vibration, chip formation and surface roughness during face milling of AISI304 austenitic stainless steel with indexable cemented carbide milling cutters. The amplitude of vibration acceleration increased with the increasing radial depth up to 80 mm. And the domain vibration frequency varied with the radial depth. In this paper, three types of chips were found: C shape, long shape and spiral shape. The minimum surface roughness value occurred when the radial depth equalled 40 mm in the experiment. Irregular changes of chip curl radius and chip thickness could be attributed to different numbers of alternately engaged teeth when the feed and speed were fixed. Surface roughness is related to forced vibration and chip formation. Radial depth with different numbers of alternately engaged teeth could significantly influence the forced vibration, chip formation, and surface roughness.     

纳米晶粒硬质合金平面磨削表面粗糙度研究

采用树脂结合剂金刚石砂轮对纳米晶粒硬质合金进行平面磨削试验,结合单因素和正交实验研究不同磨削要素即磨削深度ap、工件进给速度vw、砂轮线速度vs 对磨削纳米晶粒硬质合金表面粗糙度的影响。结果表明,磨削深度ap 和工件进给速度vw 增加,表面粗糙度增加?砂轮线速度vs 增加,表面粗糙度减小。磨削3 要素对纳米晶粒硬质合金表面粗糙度影响程度的大小依次是工件进给速度、砂轮线速度、磨削深度。因此,为了获得好的表面质量可以采取小进给、小切深、高砂轮线速度的组合方式进行磨削?同时建立了磨削纳米晶粒硬质合金的表面粗糙度数学模型并验证了模型的可靠性。     

激光位移传感器测量表面粗糙度的实验装置和方法

为了实现表面粗糙度的无损测量,设计了一种基于激光位移传感器的粗糙度测量系统。硬件系统由激光位移传感器、X-Y十字滑台,步进电机,驱动器,PLC控制器组成。软件系统由激光位移传感器上位机软件和Matlab程序组成。十字滑台带动被测对象沿X轴或Y轴移动,激光位移传感器测量Z向位移数据。上位机软件将采集数据导出后,经由Matlab计算粗糙度值。铝合金平面和塑料件平面测试表明该实验装置和方法有效。     

箱形型钢混凝土梁的试验研究

以7根1:3模型梁为研究对象,试验研究箱形型钢混凝土(SRC)梁的性能.试验结果表明,箱形SRC梁的抗弯强度随纵筋配筋率和型钢翼缘板厚度的增大而提高,剪切强度随型钢腹板的厚度增大而提高.箱形型钢内浇注混凝土不但可避免型钢屈曲破坏而且还可提高梁的极限荷载.型钢和混凝土间的连接需要改善以加强混凝土和型钢的共同工作作用.给出了箱形SRC组合梁的抗弯承载力和抗剪承载力计算公式,计算结果和试验结果吻合良好.箱形SRC组合梁是一种延性构件,适用于工程实践应用.     

钢纤维增强混凝土抗裂性能试验研究

通过试验研究剪切型钢纤维对混凝土的塑性开裂、干燥收缩及混凝土力学性能的影响.试验结果表明,钢纤维对改善混凝土开裂有明显效果,并且还探讨了钢纤维的抗裂、增强机理.     

Influence of surface roughness on the color of dental-resin composites

This study deals with the influence of surface roughness on the color of resin composites. Ten resin composites (microfilled, hybrid, and microhybrid) were each polished with 500-grit, 1 200-grit, 2 000-grit, and 4 000-grit SiC papers. The roughness parameter (R _a) was measured using a Plμ confocal microscope, and field-emission scanning electron microscope (Fe-SEM) images were used to investigate filler morphology. Color was measured using a spectroradiometer and a D65 standard illuminant (geometry diffuse/0° specular component excluded (SCE) mode). Surface roughness decreased with grit number and was not influenced by filler size or size distribution. A significant influence of R _a on lightness (L*) was found. Lightness increased with decreases in roughness, except for specimens that underwent polishing procedure 4 (PP4; 500-grit, 1 200-grit, 2 000-grit, and 4 000-grit SiC papers consecutively). Generally, it was found that surface roughness influenced the color of resin composites. The composites that underwent PP1 (500-grit SiC paper) exhibited significant differences in chroma (C*), hue (h°), and lightness (L*) compared to composites that underwent PP3 (500-grit, 1 200-grit, and 2 000-grit SiC papers consecutively) and PP4. Color difference (ΔE*) between the polishing procedures was within acceptability thresholds in dentistry.     

Experimental study on centrifugal concrete-filled steel tubes under bending and torsion

INTRODUCTIONConcrete filledsteeltubesarenowwidelyusedinfactories ,powerstations,bridges ,etc .Centrifugalconcrete filledsteeltubesarehollowstructuralmemberscentrifugatedbyhigh speedcentrifuge ,andarethereforeofconsiderablylessweightthantraditionaltubes .A…