带锈铸铁脱盐缓蚀后的耐蚀性能研究

在加入钼酸盐与硅酸盐复合缓蚀剂的碱性脱盐溶液中,对带锈铸铁进行脱盐缓蚀处理,对带锈铸铁处理前后的耐蚀性能进行了测试评价,并运用扫描电子显微镜和傅里叶变换红外光谱仪对锈层形貌结构进行了分析。结果表明,在该体系中脱盐缓蚀处理后,铸铁的腐蚀速度下降至5%以下,脱盐缓蚀改善了锈层结构,锈层主要组成由不稳定锈γ-FeOOH向稳定的α-FeOOH转变,锈层结合紧密,铸铁的耐蚀性能提高。     

耐烧碱蚀合金铸铁的研发

本课题针对制烧碱工业中设备的腐蚀问题,研制出不同稀土含量、不同镍含量的稀土Ni-Cr-Cu合金铸铁,采用光学显微镜观察材料的显微组织;用失重法测定各合金铸铁在动态、高浓度下的碱腐蚀速率;采用S-3400N型扫描电镜观察,对其耐碱腐蚀性能进行评价进而讨论稀土Ni-Cr-Cu合金铸铁在烧碱液中的耐碱腐蚀机理。结果表明:随着镍含量的增加,合金铸铁的耐蚀性能增加;适量稀土元素可以改善铸铁中石墨和碳化物的形态、分布,使石墨球化、碳化物弥散分布。     

轧辊修磨工序顺序安排的实践与探索

对于同一被修磨的轧辊,修磨工序的安排可以有多种.本文介绍了根据现有的生产条件,设备的性能、规格和精度等级,对轧辊修磨工序在一定范围内进行了讨论.通过对二条工艺路线的分析和比较,确定了一条适合自身条件和确保修磨质量、高效和低成本的最佳工艺路线.     

Application of response surface methodology in medium optimization for pyruvic acid production of <Emphasis Type="Italic">Torulopsis glabrata</Emphasis> TP19 in batch fermentation

Response surface methodology （RSM） was used to optimize the fermentation medium for enhancing pyruvic acid production by Torulopsis glabrata TP19. In the first step of optimization, with Plackett-Burman design, ammonium sulfate, glucose and nicotinic acid were found to be the important factors affecting pyruvic acid production significantly. In the second step, a 23 full factorial central composite design and RSM were applied to determine the optimal concentration of each significant variable. A second-order polynomial was determined by the multiple regression analysis of the experimental data. The optimum values for the critical components were obtained as follows： ammonium sulfate 0.7498 （10.75 g/L）, glucose 0.9383 （109.38 g/L） and nicotinic acid 0.3633 （7.86 mg/L） with a predicted value of maximum pyruvic acid production of 42.2 g/L. Under the optimal conditions, the practical pyruvic acid production was 42.4 g/L. The determination coefficient （R^2） was 0.9483, which ensures adequate credibility of the model. By scaling up fermentation from flask to jar fermentor, we obtained promising results.     

Experimental and FEM Study of Coated and Uncoated Tools Used for Dry Milling of Compacted Graphite Cast Iron

Compacted graphite cast iron (CGI) has been the material for high-power diesel engines recently, but its increased strength causes poor machinability. In this study, coated and uncoated carbide tools were used in dry milling experiment and FEM simulation to study the machinability of CGI and wear behaviour of tools. The experimental and FEM simulation results show that coated tool has great advantage in dry milling of CGI. SEM and EDS analysis of tool wear indicate the wear morphology and wear mechanism. Adhesive wear is the main mechanism to cause un-coated tool wear, while abrasive wear and delamination wear are the main mechanism to cause coated tool wear. Stress and temperature distribution in FEM simulation help to understand the wear mechanism including the reason for coating peeled off.     

大型铸钢轧辊上辊颈铸造收缩热裂纹的解决

本文针对大型铸钢轧辊在生产中形成的上辊颈热裂纹,从铸造凝固收缩方面进行了成因分析。并结合实践经验,提出了生产中切实可行的解决方案。这些解决方案包括增加冒口及上辊颈的铸造斜度、采用倾翻包实现低温快浇、使用悬浮圈和高效保温冒口等。     

普通焊条低温预热修补铸铁件工艺浅析

文章分析了在一定工艺条件下,采用普通焊条进行焊接,或者配以少量的铸铁焊条焊接,使之更加方便、经济、简单,降低生产成本.