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Effect of radial depth on vibration and surface roughness during face milling of austenitic stainless steel
Authors:SHEN Yang  CHEN Yongiie  ZHANG Li  FANG Haitao  PANG Jia  LIU Min  WANG Shequan  MAXiaokui  ZHANG Jing  LIU Zhilin
Institution:SHEN Yang1,CHEN Yongjie1,ZHANG Li1,FANG Haitao 1,PANG Jia1,LIU Min2,WANG Shequan2,MA Xiaokui 2,ZHANG Jing2,LIU Zhilin2 (1. School of Mechanical Science and Engineering,Huazhong University of Science and Technology,Wuhan 430074,China,2. Zhuzhou Cemented Carbide Cutting Tools Co.,Ltd,Zhuzhou 412007,China)
Abstract:This paper studies the influence of radial depth on vibration, chip formation and surface roughness during face milling of AISI304 austenitic stainless steel with indexable cemented carbide milling cutters. The amplitude of vibration acceleration increased with the increasing radial depth up to 80 mm. And the domain vibration frequency varied with the radial depth. In this paper, three types of chips were found: C shape, long shape and spiral shape. The minimum surface roughness value occurred when the radial depth equalled 40 mm in the experiment. Irregular changes of chip curl radius and chip thickness could be attributed to different numbers of alternately engaged teeth when the feed and speed were fixed. Surface roughness is related to forced vibration and chip formation. Radial depth with different numbers of alternately engaged teeth could significantly influence the forced vibration, chip formation, and surface roughness.
Keywords:austenitic stainless steel  face milling  radial depth  vibration  surface roughness  chip formation
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