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基于有限元方法的铣削参数对冶金锯片加工过程的影响分析
引用本文:齐铁力,徐海涛,王会刚,刘晓雯.基于有限元方法的铣削参数对冶金锯片加工过程的影响分析[J].唐山学院学报,2024,37(3):13-17,59.
作者姓名:齐铁力  徐海涛  王会刚  刘晓雯
作者单位:唐山学院 河北省智能装备数字化设计及过程仿真重点实验室, 河北 唐山 063000;唐山宏正机械设备有限公司, 河北 唐山 064000
基金项目:唐山市科技计划项目(22130207G);河北省高层次人才资助项目(C20231130);河北省科技特派员服务项目(1302416)
摘    要:切削过程的不稳定容易导致冶金锯片表面质量下降甚至引起刀具的损坏。文章采用Johnson-Cook材料破裂准则建立了锯片铣削加工的二维正交有限元模型,并依据切屑形态和应力分布的变化趋势对模型进行了验证。利用该模型考察了切削速度、切削厚度、刀具前角等参数对切削力和切削温度的影响曲线,综合仿真结果得到了锯片铣削的合理参数,在实际生产中得到了较好的切削效果。

关 键 词:有限元模型  铣削参数  冶金锯片

Analysis of the Influence of Milling Parameters on the Machining Process of Metallurgical Saw Blades Based on Finite Element Method
QI Tieli,XU Haitao,WANG Huigang,LIU Xiaowen.Analysis of the Influence of Milling Parameters on the Machining Process of Metallurgical Saw Blades Based on Finite Element Method[J].Journal of Tangshan College,2024,37(3):13-17,59.
Authors:QI Tieli  XU Haitao  WANG Huigang  LIU Xiaowen
Institution:Key Lab of Intelligent Equipment Digital Design and Process Simulation of Hebei Province, Tangshan University, Tangshan 063000, China;Tangshan Hongzheng Machinery Equipment Co., Ltd., Tangshan 064000, China
Abstract:The instability of the cutting process can easily lead to a decrease in the surface quality of metallurgical saw blades and even cause damage to the tool. This paper establishes a two-dimensional orthogonal finite element model for milling processing of saw blades using the Johnson-Cook material fracture criterion, and verifies the model based on the change trends of chip morphology and stress distribution. By utilizing this model, the effects of cutting speed, cutting depth, the rake angle of the tool, and other parameters on cutting force and cutting temperature are examined, and reasonable parameters for saw blade milling are obtained through comprehensive simulation, resulting in good cutting effects in actual production.
Keywords:finite element model  milling parameters  metallurgical saw blade
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