Sensors Array Technique for Monitoring Aluminum Alloy Spot Welding

In this paper,the sensors array technique is applied to the quality detection of aluminum alloy spot welding.The sensors array has three forms,i.e.,linear magnetic sensors array,annular magnetic sensors array and cross magnetic sensors array.An algorithm based on principal component analysis is proposed to extract the signal eigenvalues.The three types of magnetic sensors array are used in the experiment of monitoring the signal.After the eigenvalues are extracted,they are used to build a relationship with ...     

Classification of surface EMG signal with fractal dimension

INTRODUCTION Surface EMG signal recorded from the skin surface over limb muscles in the process of limmovement is called action surface EMG (ASEMGsignal. Containing the electrical and functional properties of limb muscle contraction and providing thinformation on the neuromuscular activity fromwhich ASEMG signal originates, ASEMG signal habeen widely applied in rehabilitation and the controlof prosthetic devices for the individuals with amputations or congenitally deficient limbs …     

Numerical Simulation on Nugget Formation and Evolution in Spot Welding of Aluminum Alloy

With the squeeze of electrode tips, the oxide film on aluminum (Al) alloy surface is broken and numbers of micro-gaps are formed randomly. The micro-gaps act as conducting spots at the beginning of welding, so the contact resistance is extremely high and unstable in spot welding of Al alloy. In this paper, a new contact resistance model is adopted to simulate the nugget forming process. This model describes the random distribution characteristic of conducting spots. The simulation results indicate that, within the first 5 ms of welding current (AC, 50 Hz), the temperature distribution at the workpieces interface is seriously irregular. In addition, the nugget does not nucleate from the weld center and grow continuously, however, it nucleates randomly from several points almost instantaneously and then merges into an entity quickly. Experimental results agreed with the numerical simulation.     

基于分形维前臂动作表面肌电信号的分类

通过分形维对表面肌电信号进行识别分类.在30个健康志愿者做前臂内旋和外旋时,从他们的右前臂肌前群分别采集2类动作表面肌电信号.当原始动作表面肌电信号用小波包变换分解成几个子信号后,采用一种基于模糊自相似性的方法计算原始信号和4个子信号的分形维.结果表明:从频带0～125 Hz的子信号求得的内旋和外旋动作表面肌电信号的分形维有各自的范围;通过该分形维进行Bayes决策时,错误识别率仅2.26%.因此,该分形维适合用来识别内旋和外旋动作表面肌电信号.     

车身用6061-T6铝合金薄板电阻点焊工艺参数研究

采用MULTISPOT MI-100电阻焊机,对车身用6061-T6铝合金薄板实施电阻点焊,研究并得到电阻点焊最佳工艺参数。然后,运用正交试验方案和极差分析方法对电阻焊工艺参数进行试验和进一步优化设计。在对2mm厚度的6061-T6铝合金薄板进行搭接电阻点焊后,分析焊接外观并完成拉伸测试,测试结果表明:当焊接电流60KA、焊接压力0.63MPa、板材厚度2.00mm时,试样所获得的点焊接头无明显缺陷,成型较好,具有良好的焊接质量和外观,其抗拉剪力值最大为5.583KN。     

Numerical and Experimental Study on Nugget Formation Process in Resistance Spot Welding of Aluminum Alloy

The weld nugget formation in the resistance spot welding(RSW) of aluminum alloy was investigated in the present study. The nugget formation process was directly observed by using a digital high-speed camera. Numerical simulation was also employed to investigate the nugget formation process. The results showed that for the RSW of two aluminum alloy sheets, a nugget was first formed in the workpiece/workpiece(W/W) interface and grew along the radial direction and axial direction of the sheets, and then it became a large elliptical nugget. For the RSW of three aluminum alloy sheets, two small nuggets were firstly formed in two W/W interfaces and grew along the axial direction and radial direction; finally they fused into one nugget. Besides, there existed a critical welding time, after which the nugget size remained nearly unchanged. This indicates that a long welding time is unnecessary for the RSW of aluminum alloy. In addition, the calculated nugget radius was compared with the experimental results, which showed that the simulation results agreed well with the experimental results.     

基于分形理论的滚动轴承故障诊断的研究

针对滚动轴承振动信号的特点,从分形原理出发,利用分形维数的概念,对由滚动轴承故障产生的非平稳、非线性信号进行了分形特征的定量描述.试验结果表明,滚动轴承不同故障出现时,其分形维数明显不同.因此,可以利用分形维数有效地诊断出滚动轴承的故障.     

汽车点焊气动模糊滑模控制研究

点焊气动伺服控制系统常用于轿车白车身的焊接。在焊接过程中,保持焊点压力稳定是提高焊接质量的关键因素之一。基于焊接试验平台上,研究了气动系统的控制模型,提出模糊-滑模控制策略。针对辨识所得的气动系统,运用模糊-滑模控制策略对气动系统进行了仿真,结果表明,模糊-滑模控制策略适用于汽车点焊气动系统。     

移动式多点自动焊机的PLC控制系统改造与应用

针对汽车车身及其焊接特点,设计了一种改进的移动式多点自动焊机控制系统,使焊机的焊钳既可多方向移动又能多点焊接,实现自动控制;从而解决了企业发展中遇到的生产效率和质量的瓶颈问题,提高了整个汽车车身焊装工位效率和质量.     

波导杆在水中声发射特性实验研究

在声发射检测特定环境下必须使用波导杆来进行辅助检测。文章在实验室内将波导杆放在水介质环境中,研究模拟声发射信号在水中随波导杆距底板高度、信号源距波导杆正下端距离变化的规律。     

上海人口郊区化的分形研究

运用分形理论,以上海为研究区域,结合统计分析、GIS分析技术,测算上海人口分形分维数,依据分形理论对上海区域进行人口分布和郊区化的分维刻画,探讨上海人口郊区化空间推进的规律,可以得出以下结论:人口分布分形维数的测算表明,上海人口郊区化以来,全市及中心城区的人口分布的集聚程度有所缓和,人口分形性态呈现优化,但是上海人口郊区化目前还只是近郊郊区化,还没有发展到远郊郊区化.     

汽车变速箱齿轮磨损的分形预测研究

用分形理论对汽车变速齿轮箱振动信号进行处理,提取齿轮箱振动信号的分形维数,发现分形维数能够反映齿轮的磨损规律,可以对齿轮的磨损进行预测。同时试验研究了齿轮在磨损过程中振动信号分形维数的变化规律。结果表明：分形维数的变化与齿轮的磨损相吻合。     

Characterization of surface EMG signals using improved approximate entropy

An improved approximate entropy （ApEn） is presented and applied to characterize surface electromyography （sEMG） signals. In most previous experiments using nonlinear dynamic analysis, this certain processing was often confronted with the problem of insufficient data points and noisy circumstances, which led to unsatisfactory results. Compared with fractal dimension as well as the standard ApEn, the improved ApEn can extract information underlying sEMG signals more efficiently and accurately. The method introduced here can also be applied to other medium-sized and noisy physiological signals.     

环形角焊缝自动焊接技术的应用探讨——以在30万吨/年双烯环管反应器制造中的应用为例

环管反应器是石油化工聚丙烯、聚乙烯（简称双烯）生产装置中的核心设备,在其制造过程中,需要有大量的焊接工艺,特别是其面上衬套和支撑圆环板的焊缝较多,其焊接质量直接影响反应器的质量。环形角焊缝自动焊接技术的应用,改变了手工焊接存在的生产效率低、外观成形质量差、焊接变形大等致命缺陷,既降低了劳动强度,提高了生产效率,又提高了角焊缝外观及成形质量,使产品的质量得到了极大提高。     

一种基于盒子维的图像复制-粘贴篡改检测算法

提出了一种基于盒子维的图像复制-粘贴检测算法。对图像分块后,提取各分块的盒子维与几何矩相结合做为各块的特征量,而后通过对图像块特征向量进行相似性检测来定位篡改区域。实验表明:该算法有较强检测能力,能抵抗高斯白噪声等后处理操作。     

电子膨胀阀套管与止动器激光焊

介绍了一种用脉冲激光焊代替电阻点焊焊接电子膨胀阀的套筒与止动器,并对可能的激光焊工艺做了实验,指出一圈焊接是保证芯轴焊后不脱落的有效焊接工艺,能满足产品焊后不变形以及不脱落技术要求。     

一类分形插值曲面的截线及其维数

对一类分形插值曲面和它的截线进行探讨．根据生成分形插值曲面的迭代函数系,导出了其截线的迭代函数系,证明了它的不变集（即分形插值曲面的截线）是具有间断点的分形插值函数的图像,并通过计算得到分形插值曲面的盒维数与其截线的盒维数之间的关系．     

中职院校焊接专业学生学习情况初探

焊接是当前制造业不可缺少的重要作业工种之一。根据中职院校焊接专业学生在课堂教学和实习培训等方面现状及存在的问题,从加快课堂教学改革、提高教师队伍素质、加强安全管理等方面提出了改进焊接专业学习和实训的建议。     

Flocculation control study based on fractal theory

INTRODUCTION Among methods used for flocculation control by chemical coagulant dosage, are mathematical model, on-site test equipment simulation, stream current measurement, aggregates equivalent diameter detec-tion, etc. (Li and Wilkinson, 2005; Werner et al., 2001); and many apparatus such as zeta potentiometer,stream current detector, photometric dispersion ana-lyzer, particle size analyzer, etc. (Chakraborti et al., 2003; Huang, 2005; Rossi et al., 2002; Swift et al., 2004) were app…     

低合金高强度钢焊接线能量的选择

借助焊接传热理论,导出了低合金高强度钢焊接线能量的理论计算公式,介绍了绘制最佳焊接线能量图的方法,对实际焊接生产中确定焊接线能量这一焊接技术参数具有重要的实际意义.